Downstream Essay

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The term  downstream  has historically been used in the natural  resources  and chemicals industries,  and specifically in the  oil and  gas industry,  to  refer  to activities that relate to the processing of crude oil and natural gas or related petroleum products to the point where the feedstock is broken down and purified into a series of products  such as aviation gas (avgas) or bitumen for roads, or petrol/gasoline for cars and trucks, or even when natural  gas is used as a source material for electricity generation.

The origins are in the sense of location of the deposition of minerals in a streambed,  e.g., gold-panning activities (so even older than  petroleum  exploration and production) where heavy minerals were deposited “downstream,” i.e., away from the water’s source but originated “upstream.” It is, however, also used today to refer to bioprocesses where it refers to the purification and quality control processes for new biological materials, data transfer  speeds between host servers and clients analogous to downloading, and as a term for later activities or later elements of sequencing in manufacturing and production processes.

Petrochemical   products,   for  example  bitumen, were found to have been used in Roman camps such as Uttoxeter  in the  United  Kingdom,  but  until  the late 19th  century,  interest  in downstream  products was based around  their roles as lubricants.  Much of industrial  development  was coal based  with  interest growing in petroleum,  though gas was almost an inconvenience. With the dwindling of black-coal mining, which is associated with high health  and safety risks, in many countries,  oil and gas-based chemical production has  taken  over  and  many  downstream products are in everyday use.

While upstream  companies  may just concentrate on the exploration  and production of oil and gas, an activity still possible on a small scale of a single oil well and  with  limited  capital, downstream  activities are large scale and hugely capital intensive. Plant design, scale, and scope (integration)  are all important drivers for firms to capture  as much  of the added value chain  for bulk low-margin  products  such  as olefin precursors used in polymers and plastics. Many of the larger companies adopted an integrated strategy from upstream  to downstream  activities, a strategy still in use by national oil companies such as Petrobras  and Petronas. Indeed, ExxonMobil began life as Standard Oil of Ohio in the oil refining business—the Standard Oil companies were a cartel controlling 85 percent of the United States’ oil industry and were then split into a number  of companies  that  form the precursors  of today’s Western super majors.

Downstream   petrochemical   activities  are  often split into self-explanatory areas such as bulk chemicals, fine chemicals, or fertilizers, many categories of which are traded  as commodities  on world markets. Key success determinants are access to cheap feedstock  (upstream-generated oil and  gas of the  optimal quality and chemical constitution for the plants in question);  other  allied input  costs include  cheap energy and skilled labor. Plant set-up costs are high, technology is heavily protected, and there are limited numbers  of world-class suppliers. However, it is the opportunity to capture added value within resource owning host government  countries  that is attractive, with the result that many major downstream  activities are now located closer to production sites or to major users. An example of this trend would be Saudi Arabia’s development plans for further petrochemical processing and product delivery.

This  drift  away  from  Western   Europe  and  the United  States has also been  affected by the  consequences of plant closures in the former Soviet Union and Eastern bloc as a result of failure to meet European  Community  safety and  health  standards  and also environmental pressures  in  the  West  for  better emissions management  and enhanced  ecological expectations. This trend is also affected by events that became international incidents  when systems failed and serious accidents occurred. One such event—the explosion at the Bhopal plant in India in 1984 with serious  loss of life, injury, and  ongoing  contamination issues—focused international opinion on foreign company investments  in this sector. Older plants are much more expensive to adapt to modern standards, and secondhand  plants from country  to country  are not always as attractive a cost option as they initially appear, leaving many firms with expensive and sometimes technically challenging issues around  decommissioning old plants but also facing increasingly urgent  claims from  a wider  universe  of stakeholders than  in the  days when the  plant  was the  major employer  and  stakeholder  groups  felt  less able  to speak out about problems.

Bibliography: 

  1. Burdick and W. Leffler, Petrochemicals in Nontechnical Language, 3rd ed. (Pennwell Publishing, 2001);
  2. Business Monitor International, Saudi Arabia Petrochemicals Country Report 2008 (Business Monitor International,  2008);
  3. Dawe, Modern Petroleum Technology, Upstream, 6th ed. (Institute of Petroleum,  2002);
  4. Gary, H. Handwerk, and M. Kaiser, Petroleum Refining Technology and Economics, 5th rev. ed. (CRC, 2007);
  5. Leffler, Petroleum Refining in Nontechnical Language, 3rd rev. ed. (Pennwell Publishing, 2000);
  6. Lipton, “Exxon Discovers Profits Downstream,” Forbes (April, 26, 2007);
  7. Lucas, Modern Petroleum Technology, Downstream, 6th ed. (Institute of Petroleum, 2002);
  8. Zerk, Multinationals and Corporate Social Responsibility: Limitations and Opportunities in International Law, Cambridge  Studies in International and Comparative Law No. 48 (2002).

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