Product Component Model Essay

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Product component models are part of bill of materials (BOM) management. The BOM describes the materials, assemblies, parts, and components required to manufacture a particular final product, like the list of ingredients and equipment at the header of a recipe in a cooking magazine. BOMs are prepared toward various ends—during the design phase of a project, as the product is built, or when it is ordered, for instance, depending on the product and the industry. They’re especially handy for products produced on an assembly line. Database software can often automate the process of generating a BOM.

Modeling techniques are used to manage BOMs. A complicated product—a circuit board, for instance, or an automobile—has many components, both independent and interdependent, and factors such as the final size, shape, weight, or cost of the product may impact changes to many components when one component is changed. A scarcity of a component could necessitate this, or new regulations or standards, or the availability of an improvement that replaces an old component. The product can be complicated in ways other than its physical construction, as well, as in the ingredients used in a commercial flavoring blend, which may shift in proportion to one another according to the prices on the global market or the capsaicin content of the season’s crop of chile peppers.

During the modeling process, the components of the product are defined in three ways. The BOM identifies a raw list of parts, with quantities of each. Subassemblies are then defined: Subassemblies are the configuration of specific parts together, in operations that need to be performed before those subassemblies are then integrated into the final product. Subassemblies are familiar to anyone who has assembled his or her own furniture or bicycle at home. In the recipe analogy, subassemblies are the butter and sugar creamed together before adding the flour and baking soda that were combined in advance. The configuration of the product—the recipe for putting it together from those subassemblies—is then outlined.

In this terminology, a batch of cookies is an assembly or product, and the instructions for how to create them is its configuration, headed by the BOM; the butter and sugar, a subassembly; the other ingredients, if no manipulation is done to them before adding them to the bowl, are components. A commercial cookie company might model different ingredients on the computer—not for taste, which can be tested in the test kitchen, but in order to calculate the cost, complexity, and dietary information of different possible recipes.

The BOM is complemented by the bill of quantities (BOQ) and bill of resources (BOR). The BOQ delineates the cost of the labor and materials necessary to build or repair a structure. The BOR itemizes the resources required to complete a product, especially toward the end of advance arrangement of resources that are in short supply or have limited availability.

Bibliography:

  1. Hvam, “A Procedure for Building Product Models,” Robotics and Computer-Integrated Manufacturing (v.15, 1999);
  2. Peltonen, “Concepts and an Implementation for Product Data Management,” Acta Polytechnica Scandinavica, Mathematics and Computing Series (n.105, 2000);
  3. Svensson and J. Malmqvist, “Strategies for Product Structure Management at Manufacturing Firms,” Journal of Computing and Information Science in Engineering (v.2/1), 2002).

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